An Introduction to Value Stream Mapping

Originally introduced by Toyota, Value Stream MappingStream Mapping. The first step is to isolate the
(VSM) is the process of analyzing the flow ofprocess that will be analyzed. As noted, this can
resources needed in order to ultimately deliver a goodinclude the production or deliver of any product or
or service to a customer. Those resources can includeservice. The second step is to create a system map
raw materials, information, and even conceptual ideas.which illustrates every element that contributes to the
The overall goal of applying this system as anproduction or design flow. It should quantify the levels
analytical tool is to identify and eliminate waste inof materials, information, research, time requirements,
organizational processes. In doing so, businesses cancommunication needs, and any other input.
streamline their production and design flows whichNext, the project team should review the process
ultimately leads to lower costs, increased efficiency,inputs in order to identify areas of waste. For example,
and an improved customer experience.if the current production flow requires fewer raw
In this article, we'll take a brief tour of Value Streammaterials than are currently used in order to produce a
Mapping. I'll explain how the discipline is implementedgiven deliverable, the excess quantity must be
and describe the ways in which it is similar to - andidentified. The fourth step requires the project team to
differs from - a Six Sigma initiative.design a new production flow that eliminates the
The Broad Purposewaste. A byproduct of this step is the construction of
Before we explore the basic steps of implementinga new system map. The final step in Value Stream
VSM, it's important to understand its broad purpose.Mapping is to implement the new map.
Every business process that results in a deliverableValue Stream Mapping Vs. Six Sigma
requires materials and information. For example, theThe purpose of Value Stream Mapping is similar to
production of a car involves metal, plastic, glass, andthat of a Six Sigma initiative. Both are implemented
other parts. It also involves information, research, andwith the goal of improving efficiency and reducing - or
other data used throughout the platform.eliminating - waste. But, the manner in which they're
The goal of Value Stream Mapping is twofold: first, toimplemented varies in a number of ways.
identify areas of a business's production or design flowFirst, a system map provides a broader overview than
in which waste exists and second, to eliminate - or, ata Six Sigma process map. Second, a Six Sigma
least reduce - that waste. Those flows might includeproject is normally focused on a singular process. It
the production of a single product, a group of products,can - and should - be expanded to include all systems
or the delivery of any type of service. In effect, thewithin an organization, but at its core, it still deals with
analysis can be applied to any system that contributesindividual processes. Third, a VSM initiative is often
to the production of an organization's products orused with the ancillary goal of planning future projects.
services.The results of the initiative - specifically, identifying
Basic Steps Of Implementationwasted resources - can lead to the reallocation of
At its simplest, there are 5 steps to implementing Valuethose resources.