| Six Sigma is a relatively new concept as compared to | | | | Sigma helps organizations in reducing operational costs |
| Total Quality Management (TQM). However, when it | | | | by focusing on defect reduction, cycle time reduction, |
| was conceptualized, it was not intended to be a | | | | and cost savings. It is different from conventional cost |
| replacement for TQM. Both 6 Sigma and TQM have | | | | cutting measures that may reduce value and quality. It |
| many similarities and are compatible in varied business | | | | focuses on identifying and eliminating costs that |
| environments, including manufacturing and service | | | | provide no value to customers such as costs incurred |
| industries. While TQM has helped many companies in | | | | due to waste. |
| improving the quality of manufactured goods or | | | | TQM initiatives focus on improving individual operations |
| services rendered, 6 Sigma has the potential of | | | | within unrelated business processes whereas Six |
| delivering even sharper results. | | | | Sigma programs focus on improving all the operations |
| Total Quality Management | | | | within a single business process. Six Sigma projects |
| Total Quality Management is often associated with the | | | | require the skills of professionals that are certified as |
| development, deployment, and maintenance of | | | | 'black belts' whereas TQM initiatives are usually a |
| organizational systems that are required for various | | | | part-time activity that can be managed by |
| business processes. It is based on a strategic | | | | non-dedicated managers. |
| approach that focuses on maintaining existing quality | | | | Applications Where Six Sigma Is Better |
| standards as well as making incremental quality | | | | Six Sigma initiatives are based on a preplanned project |
| improvements. It can also be described as a cultural | | | | charter that outlines the scale of a project, financial |
| initiative as the focus is on establishing a culture of | | | | targets, anticipated benefits and milestones. In |
| collaboration among various functional departments | | | | comparison, organizations that have implemented |
| within an organization for improving overall quality. | | | | TQM, work without fully knowing what the financial |
| Comparison To 6 Sigma | | | | gains might be. Six Sigma is based on DMAIC |
| In comparison, 6 Sigma is more than just a process | | | | (Define-Measure-Analyze-Improve-Control) that helps |
| improvement program as it is based on concepts that | | | | in making precise measurements, identifying exact |
| focus on continuous quality improvements for | | | | problems, and providing solutions that can be |
| achieving near perfection by restricting the number of | | | | measured. |
| possible defects to less than 3.4 defects per million. It is | | | | Conclusion |
| complementary to Statistical Process Control (SPC), | | | | Six sigma is also different from TQM in that it is fact |
| which uses statistical methods for monitoring and | | | | based and data driven, result oriented, providing |
| controlling business processes. Although both SPC and | | | | quantifiable and measurable bottom-line results, linked |
| TQM help in improving quality, they often reach a | | | | to strategy and related to customer requirements. It is |
| stage after which no further quality improvements can | | | | applicable to all common business processes such as |
| be made. 6 Sigma, on the other hand, is different as it | | | | administration, sales, marketing and R & D. |
| focuses on taking quality improvement processes to | | | | Although many tools and techniques used in Six Sigma |
| the next level. | | | | may appear similar to TQM, they are often distinct as |
| The basic difference between 6 Sigma and TQM is | | | | in Six Sigma, the focus is on the strategic and |
| the approach. While TQM views quality as | | | | systematic application of the tools on targeted |
| conformance to internal requirements, 6 Sigma | | | | projects at the appropriate time. It is predicted that Six |
| focuses on improving quality by reducing the number | | | | Sigma will outlast TQM as it has the potential of |
| of defects. The end result may be the same in both | | | | achieving more than TQM. |
| the concepts (i.e. producing better quality products). 6 | | | | |